Home ≫ PCB Industries ≫ Power & Energy PCB
Power & Energy PCB Manufacturing
We manufacture printed circuit boards for solar inverters, wind turbine controllers, battery energy storage systems, and grid infrastructure — applications where a board has to carry serious current, shed serious heat, and keep doing both reliably for a decade or more in the field.
Every power and energy order draws on our heavy copper fabrication capability and runs under the same certified quality system we use across every product line.
Table of Contents
What makes PCB manufacturing for power and energy applications different?
Power electronics boards live under sustained electrical and thermal stress that most other applications never see — a solar inverter or a battery pack controller has to move real current, dissipate real heat, and survive years of continuous duty outdoors or in an equipment enclosure.
That’s why copper weight and thermal design get outsized attention in this sector, why boards are commonly qualified against standards like IEC 62109, and why thermal management for high-power systems shows up as a recurring design conversation with almost every customer in this space.
Why Power & Energy PCB Programs Choose Us?
- Heavy copper manufacturing from 3oz to 6oz copper weight
- IEC 62109-aligned manufacturing support for solar and power conversion equipment
- High-current and high-layer-count capability under one roof
- Thermal design consultation for continuous-duty power electronics
What Power and Energy PCB Programs Require
| Requirement | What it means in practice |
| High current-carrying capacity | Heavy copper layers sized to carry sustained current loads without excessive voltage drop |
| Thermal dissipation | Layout and copper design that manages heat in continuous-duty operation |
| Standards compliance | Power conversion equipment is commonly built to IEC 62109 |
| Long service-life reliability | Field deployments of a decade or more, often in outdoor or uncontrolled-environment enclosures |
| Battery safety & monitoring accuracy | Precision circuits for cell-level voltage and temperature monitoring — see PCB for Battery Cell Monitoring and Balancing Circuits |
Power & Energy PCB Applications
| Application | What drives the requirement | Related reading |
| Solar inverters & charge controllers | High-current power conversion | PCB for Solar Inverter and Charge Controller Systems |
| Wind turbine control & monitoring | Long-term reliability in remote installations | PCB for Wind Turbine Control and Monitoring Systems |
| Smart grid & smart meter devices | Precision measurement and communication circuits | PCB for Smart Grid and Smart Meter Devices |
| Energy storage system controllers | Battery management and safety-critical monitoring | PCB for Energy Storage System (ESS) Controllers |
| Power distribution & switchgear | High-voltage, high-current switching reliability | PCB for Power Distribution and Switchgear Systems |
| Uninterruptible power supply (UPS) systems | Continuous-duty power handling with fast switchover | PCB for Uninterruptible Power Supply (UPS) Systems |
| Renewable energy monitoring | Distributed sensor and communication networks | PCB for Renewable Energy Monitoring Systems |
Specialized Power and Energy PCB Solutions
New Energy & ESS PCB
Circuit boards for electric-vehicle-adjacent and stationary energy storage systems, combining heavy copper current handling with multilayer control circuitry.
See our new energy and storage system board capability →
BESS PCB
A dedicated page for battery energy storage system boards, covering the thermal and safety design considerations specific to stationary battery installations.
Explore our battery energy storage board offering →
Solar Inverter PCB
Heavy copper layout guidance and manufacturing capability specific to solar inverter and charge controller hardware.
Learn about our solar inverter board fabrication →
PCB Technologies We Manufacture for Power & Energy
| Product line | Why power & energy programs use it | Product page |
| Heavy Copper PCB | Current-carrying capacity for inverters, chargers, and power conversion boards | Heavy copper board fabrication |
| Multilayer PCB | Control and monitoring circuitry layered alongside power stages | Multilayer PCB production capability |
Assembly Support for Power and Energy PCB Programs
We also assemble boards for this sector directly — from battery management system assembly to solar charge controller builds and wind turbine control system assembly.
For full-service sourcing, see our turnkey assembly program, Prototype PCB assembly program, and SMT and THT PCB assembly program.
Certifications & Quality
Our power and energy manufacturing runs under the same certified quality system that governs our full product line. See our certifications for current details.
Browse other PCB products
- High-speed PCB Manufacturing Services — for industrial automation controllers and factory-floor vision systems that route multi-gigabit sensor data across synchronized motion axes, where deterministic latency and jitter below 5 nanoseconds determine whether a robotic arm places a component within tolerance or misses the alignment mark entirely.
- HDI PCB Manufacturing Services — for ultra-thin consumer wearables and high-end smartphone camera modules that stack 12+ layers of sequential lamination within 0.6mm total board thickness, where microvia aspect ratios exceed 1:1 and every via-in-pad must survive 500+ temperature cycles without cracking or void formation.
- High-frequency PCB Manufacturing Services — for 5G millimeter‑wave backhaul nodes and fixed wireless access terminals that carry wideband modulated signals across congested urban spectra, where dielectric stability and loss‑tangent consistency determine whether the link closes its modulation error ratio (EVM) within 3% and meets spectral emission masks across –40°C to +85°C ambient swings.
Other industries we serve:
- Automotive PCB manufacturing
- Datacom PCB manufacturing
- Industrial PCB manufacturing
- Medical PCB manufacturing
- Railway PCB manufacturing
- Safety-critical PCB manufacturing
- Aerospace PCB manufacturing
- Telecom PCB manufacturing
What you want to ask
Frequently Asked Questions
Q: Can you manufacture PCBs that meet IEC 62109 requirements for power conversion equipment?
A: We manufacture to the material, copper weight, and process requirements power conversion programs need to support IEC 62109 qualification.
Q: What copper weights do you support for solar and energy storage boards?
A: Our heavy copper capability ranges from 2oz to 6oz per layer.
Q: Do you manufacture boards for both stationary energy storage and EV-adjacent applications?
A: Yes — our new energy and ESS board program covers both, and our dedicated BESS-specific offering focuses on stationary battery storage installations specifically.
Q: Can you handle both bare board fabrication and assembly for power electronics?
A: Yes. Beyond fabrication, we assemble boards for battery management, solar charge control, and wind turbine control applications — see Section 7(Assembly Support for Power & Energy Programs) above for program-specific detail.
View All FAQs ≫
Further Reading
- Power PCB: Why It Matters for AI Servers and New Energy Systems
Contact us
Ready to discuss your power or energy program?
Send us your current, thermal, and standards requirements, and we’ll get back to you with a manufacturability review and quote.
Or contact email: [email protected]
